ABOUT

LYONS ENGINEERING, LLC

ABOUT

At Lyons Engineering, LLC, we specialize in advanced composite material consulting, aimed at revolutionizing your product design and enhancing performance. Our comprehensive services encompass design improvement, system integration, and process development, ensuring your composites are optimized for cost and efficiency. We facilitate in-house manufacturing and design capabilities while also providing independent reviews of your engineering and quality control processes. Trust us to elevate your product through meticulous testing, laminate design, and strategic vendor management, streamlining your journey from concept to reality.

We specialize in advanced composite materials, harnessing the power of carbon, aramid, glass, and exotic fibers to revolutionize product design across automotive, aerospace, and commercial sectors. Our expertise spans thermoset and thermoplastic matrices, addressing structural, thermal, acoustic, optical, and cosmetic needs, including lightning protection and corrosion resistance. We streamline the integration of in-house composite manufacturing and design capabilities, ensuring optimal performance and cost efficiency, while providing independent reviews and quality testing to elevate your products and enhance supplier control. Let us help you transform your vision into reality.


We use a variety of materials to ensure optimal design and longevity such as Epoxy, Vinylester, BMI, Cyanate ester, Urethanes, and Silicone. Our expertise spans a range of processes, including wet layup, roll wrapping, filament winding, bulk molding compound, autoclave, standard and multi-axis compression molding, precision molding, and vacuum bagging, ensuring a tailored approach to every project.


We incorporate advanced tooling techniques such as composite tooling, matched metal tooling, and Invar tooling alongside cutting-edge CNC and CAD tools like Fibersim to elevate your product design

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